CUSTOM PLASTICS FABRICATION & MANUFACTURING

QUALITY PRODUCTS, INNOVATIVE SOLUTIONS

WHO WE ARE

COOPER PLASTICS: A LEADING CUSTOM PLASTIC MANUFACTURER

Established 2023

Cooper Plastics is a custom plastic manufacturer headquartered just outside of Chicago in Whiting, Indiana. Our company was established in 2023 as a custom manufacturing division of PolyJohn Enterprises Corporation, a leading, worldwide manufacturer of high-quality portable sanitation equipment. We specialize in transforming thermoplastic materials into dependable plastic parts and products.

Quality & Consistency

We use state-of-the-art machines and excel at every aspect of the manufacturing process from raw thermoplastic material to finished product. We only utilize the industry’s best plastic materials and cutting-edge equipment to transform it to exact specifications. This level of quality control enables us to manufacture consistent, high-quality plastic products, every time!

Experienced Team

Our team possesses decades of experience in the plastics manufacturing sector. We not only employ knowledgeable machinists who keep our production process running efficiently but also product designers and engineers who empower us to innovate and provide custom solutions for our customers’ unique needs. The experts at Cooper Plastics are second to none and ensure our custom plastic fabrications meet and exceed all expectations.

Family-Owned & Operated
Cooper Plastics is a proud family-owned and operated business. Our CEO, Sam Cooper, is a third-generation business owner who possesses a wealth of knowledge about plastics manufacturing and uses it to guide our company to provide customers with quality products and exceptional customer service. Our business operates plants in Indiana, Michigan, and Ontario to serve customers throughout the United States and Canada.

OUR CUSTOM PLASTICS FABRICATION CAPABILITIES

At Cooper Plastics, we offer numerous plastic fabrication methods to meet the unique needs of our clients. From complex, innovative designs to large-scale production, our manufacturing process is designed to take your projects from concept to reality with precision and efficiency. Explore our diverse plastic manufacturing capabilities below!

Sheet Extrusion

Raw plastic material (resin) is processed into flat sheets that can be used in other plastic manufacturing processes.

Thermoforming

Heat and pressure are used to force plastic sheets into a mold and transform them into the end product.

Rotational Molding

In this process, also known as rotomolding, the mold is rotated vertically and horizontally in an oven to produce hollow plastic products.

Injection Molding

Molten plastic is injected into the mold to produce durable plastic products and minimize scrap material.

Compressed air is blown into a plastic tube (parison/preform) within the mold to produce hollow plastic parts and products.

Value Added Services

This process combines traditional injection molding with a foaming agent to create parts with a foamed core and solid outer skin that are lightweight but durable.

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Cooper Plastics Capabilities
Cooper Plastics

Discover our extensive range of capabilities and services and learn why we are a custom plastic manufacturer you can depend on. The Cooper Plastics Capabilities brochure details the production processes we utilize to create custom plastic products that are innovative, cost-effective, and of the highest quality.

With information that includes the materials we work with, the machines we use, and examples of the parts and products we can manufacture, Cooper Plastics Capabilities gives you the insight you need to prepare for your next project. Download it now!

Request a Free Quote

GET A QUOTE FOR YOUR PROJECT

Ready to bring your vision to life? Cooper Plastics can turn your ideas for your custom plastic project into reality. We offer free, no-obligation estimates tailored to your job specifications. Take the guesswork out of budgeting and request your free quote today!

20,000,000+

Pounds of Plastic Processed Per Year

1,000’s

of Satisfied Customers
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As business owners, we know how important customer service is and having a reliable product to supply to our customers is a key factor to our business. Their service is phenomenal, and we appreciate everything that they do.

— Dave & Katy

    See Our Capabilities

    WHAT IS CUSTOM PLASTICS FABRICATION?

    Custom plastics fabrication is the process of designing and creating plastic components tailored specifically to meet the unique requirements of a project. Unlike standard plastic manufacturing, which produces generic items in bulk, custom plastic manufacturing allows for customization of size, shape, material, and functionality. This production process ensures that the end product aligns perfectly with the client’s specifications, whether it’s for industrial use, consumer goods, or specialized equipment.

    At Cooper Plastics, our approach to custom fabrication is to combine the skills of our craftsmen with high-quality materials and advanced manufacturing technology. We start by reviewing your needs and the specifications of your project. From there, we collaborate to choose the materials and manufacturing techniques that will produce the desired results within your budget. Once all the details are finalized, we’ll get your job scheduled for production. Our experts are committed to quality and ensure every piece we fabricate not only meets but exceeds your expectations.